2024年10月25日星期五

10,000L Vacuum Truck Tanker Bodies Kit

 The 10,000L Vacuum Truck Tanker Bodies Kit is an essential part of waste management systems, particularly in urban and industrial areas. It utilizes vacuum technology to suck and transport liquid waste from various sources, such as septic tanks, sewage treatment plants, and industrial waste sites. The kit comprises a series of interconnected components that ensure smooth operation and durability.


10,000L Vacuum Truck Tanker Body Kit also called 10cbm Sewage Tank body Components,10 cbm sewage suction truck superstructure,ISUZU sewage tank truck upper body.The 10,000L Vacuum Truck Tanker Body Kit is a superstructure for municipal sanitation department suction trucks used to extract sewage, designed for efficient waste management and liquid transport applications. With a capacity of 10,000 liters, the kit provides ample storage space for a variety of liquids, and when assembled with a dedicated vehicle chassis, it becomes an indispensable asset for a variety of industries from sanitation to construction.

10,000L Vacuum Truck Tanker Bodies KitThe upper part of the 10-cubic-meter sewage suction truck integrates an efficient sewage suction and discharge system, mainly including a corrosion-resistant tank with a capacity of 10 cubic meters, which is divided into sewage and clean water areas and is designed with reasonable wave-breaking plates to enhance stability. The core of the upper part is a powerful vacuum pump, which drives the sewage suction pipe deep into sewers and other places to effectively absorb silt, mud and other impurities. At the same time, the water vapor separator ensures that no water vapor will be generated during the sewage suction process to damage the vacuum pump. There is a sewage outlet at the tail of the tank, which can easily discharge sewage with the rear cover self-unloading device. In addition, the upper part is also equipped with auxiliary facilities such as ladders to improve the convenience and safety of operation. The entire upper system is reasonably designed and easy to operate. It can meet the sewage suction needs under various complex working conditions. It is an indispensable professional equipment in the fields of urban sanitation, municipal construction, etc.




10,000L Vacuum Truck Tanker Bodies Kit

Suction tanker description

Tanker

Capacity

10,000L

Material

High quality carbon steel,Q235

Thickness

6mm for tanker body and rear cover

External tank treatment

Rust proofing treatment as standard

Structure

Machine welding automatically, cylindrical tank

Hydraulic dump system

The tank lift angle could be higher up to 45°

Rear door hydraulic open
Hydraulic lock with mechanical interlocking

Painting and logo

As required

Vacuum pump

Brand

MORO pump

Model

MORO PM80A

Free air capacity

424cfm

Max. Vacuum

28Hg (in.)

Max. Pressure

29psig

Rotation speed

1100rpm

Oil consumption

0.05gal (US)/Hr

Standard Specs

PTO

Equipped

Gear pump

China famous brand

Multi-way valve

Equipped

Hydraulic cylinders

4sets

Hydraulic oil tank

Standard

High pressure cleaner

Standard

Drive Shaft

Standard

Oil-gas separator

Standard

Water-gas separator

Standard

Pressure gauge

Standard

Suction pipe

Standard

Liquid level alarm device

Standard

Anti-overflow valve

Standard

Suction hose

Standard

Drain valve

Standard


The 10 cubic meter sewage suction truck is a special vehicle used for handling waste liquid and liquid transportation tasks. Its upper body and chassis together constitute the vehicle.


Key Components of the Kit

● Tank

The tank is the core component of the vacuum truck tanker kit. With a capacity of 10,000 liters, it is suitable for handling large quantities of liquid waste. The tank is typically made of high-strength, corrosion-resistant materials such as stainless steel or reinforced plastic to ensure durability and longevity.


The tank features a sleek, aerodynamic design to minimize wind resistance and improve fuel efficiency. It also features a reinforced frame and support structure to withstand the stress of transporting heavy loads.


10,000L Vacuum Truck Tanker Bodies Kit10,000L Vacuum Truck Tanker Bodies Kit


● Vacuum Pump System

The vacuum pump system is the heart of the vacuum truck tanker kit. It generates the necessary suction to draw liquid waste into the tank. The system typically consists of a high-performance vacuum pump connected to the tank through a series of pipes and valves.


The vacuum pump is driven by a rugged engine, which can be either a diesel or electric engine, depending on the specific requirements of the application. The pump system is designed to run continuously without overheating or wear, ensuring long-term reliable performance.


● Oil-gas separator, water-vapor separator

In a 10-cubic-meter sewage suction truck, both the oil-gas separator and the water-vapor separator are important components, each of which has a specific function to ensure the normal operation and efficient operation of the sewage suction truck.


The main function of the oil-gas separator is to separate the oil-gas mixture in the vacuum pump to ensure that the vacuum pump can work continuously and stably. During the sewage suction operation, the vacuum pump will produce a large amount of oil-gas mixture. If these mixtures are not separated, they will have a negative impact on the performance and life of the vacuum pump.


10cbm Sewage Tank body Components10cbm Sewage Tank body Components


The working principle of the oil-gas separator is to separate the oil and gas in the oil-gas mixture through certain physical and chemical methods. Specifically, after the oil-gas mixture enters the oil-gas separator, it passes through a series of separation devices, such as sieve plates, mist collectors, etc., to capture oil droplets from the gas, and the gas is discharged through the exhaust port. The separated oil is returned to the vacuum pump through the return oil pipe for reuse.


The main function of the water-vapor separator is to separate the water in steam or compressed air to ensure the quality and stability of the gas. In the sewage suction truck, the water vapor separator is usually used to treat the gas discharged from the sewage suction tank to prevent the water from causing adverse effects on subsequent equipment or the environment.


The working principle of the water vapor separator is to separate the water droplets in the gas due to inertia, gravity and other effects by changing the flow direction, speed and other parameters of the gas. Specifically, after the gas enters the water vapor separator, it passes through a series of baffles, baffles and other devices, on which the water droplets accumulate and eventually fall to the bottom of the separator, while the gas is discharged through the outlet.


10 cbm sewage suction truck superstructure10 cbm sewage suction truck superstructure


● High-pressure flushing system:

Function: Before and after the sewage suction operation, the sewage suction port and pipeline are high-pressure flushed to remove residual dirt and impurities and keep the equipment clean and unobstructed. The high-pressure flushing system is usually equipped with a high-pressure water pump and a flushing nozzle, and the flushing pressure and flow rate can be adjusted as needed.


● Drain valve and discharge system:

Function: Control the discharge of sewage in the tank. The drain valve is made of corrosion-resistant materials and has good sealing and high-pressure resistance. The discharge system includes a sewage pipe and a discharge port, which can discharge sewage safely and quickly to a designated location.


● Hoses and Connections

The kit includes a set of hoses and connections that allow the vacuum truck to connect to the waste source. These hoses are made of durable materials that can withstand the corrosive nature of liquid waste.


The hoses are equipped with quick-disconnect connectors, which makes it easy for operators to connect and disconnect the hoses quickly and efficiently. They are also designed to be flexible and easy to operate, allowing operators to reach narrow and difficult-to-access areas.


ISUZU sewage tank truck upper bodyISUZU sewage tank truck upper body 

● Pressure Gauge

The pressure gauge is used to monitor the pressure changes in the hydraulic system of the sewage suction truck in real time. It is an important basis for the driver to understand the working status of the hydraulic system, and can help the driver to detect and deal with potential faults in time. During the sewage suction operation, the pressure gauge can accurately display the pressure value of the hydraulic system, thereby ensuring that the driver can adjust the operation according to the pressure changes and avoid damage to the hydraulic system due to excessive pressure.


● Hydraulic Oil Tank

The hydraulic oil tank is one of the key components in the hydraulic system of the sewage suction truck. It is mainly used to store hydraulic oil and provide the necessary cooling, heat dissipation, purification and other functions for the hydraulic system. The design and capacity selection of the hydraulic oil tank are crucial to the performance and stability of the hydraulic system.


TailgateTailgate

The functions of the hydraulic oil tank include:

1. Storage of hydraulic oil: The hydraulic oil tank can store enough hydraulic oil to meet the operating needs of the hydraulic system.


2. Heat dissipation and cooling: The hydraulic system will generate a lot of heat during operation. The hydraulic oil tank can effectively dissipate this heat and keep the temperature of the hydraulic oil within an appropriate range through its large surface area and heat dissipation ribs.


3. Oil purification: The hydraulic oil tank is designed with filters and sedimentation areas to filter out impurities and moisture in the hydraulic oil, maintain the cleanliness of the oil, and thus extend the service life of the hydraulic system and hydraulic components.


4. Pressure balance: The hydraulic oil tank is directly or indirectly connected to the atmosphere, which can balance the pressure changes inside the system and maintain the stability of the oil inlet and return pressures.


Hydraulic Valve

Hydraulic Valve


● Hydraulic cylinder

The hydraulic cylinder is an important actuator on the 10 cubic meter sewage suction truck. It uses the pressure energy of the liquid to drive the mechanical parts to move linearly. On the sewage suction truck, the hydraulic cylinder is mainly used in the following aspects:


1. Lifting the tank: The hydraulic cylinder lifts the sewage suction tank to a certain height by generating thrust, which is convenient for discharging the sewage and dirt in the tank. This function is particularly important after the sewage suction operation is completed, which can ensure that the sewage and dirt are completely emptied.


2. Driving the tailgate: The tailgate of some sewage suction trucks is also driven by hydraulic cylinders. The thrust generated by the hydraulic cylinder can open or close the tailgate quickly and smoothly, which is convenient for the discharge and collection of sewage and dirt.


Hydraulic cylinders are usually made of high-strength materials with good sealing and wear resistance. At the same time, they are also equipped with protection devices such as pressure sensors and safety valves to ensure stable and safe operation under harsh environments such as high pressure and high temperature.


Hydraulic CylinderHydraulic Cylinder


● Tailgate device

The tailgate device is one of the key components on the 10 cubic meter sewage suction truck, which is responsible for controlling the opening and closing of the tail of the tank. The functions of the tailgate device mainly include:


1. Sealing performance: The tailgate device is made of high-strength, corrosion-resistant materials, and is equipped with sealing strips and locking devices to ensure that sewage and dirt will not leak into the external environment during the sewage suction operation.


2. Fast opening and closing: The tailgate device is usually driven by a hydraulic cylinder or an electric device, which can achieve fast and smooth opening and closing. This function is particularly important in emergency situations, ensuring that the driver can quickly discharge sewage and dirt from the tank.


3. Safety: The tailgate device is also equipped with a safety locking device to ensure that the tailgate will not be accidentally opened or closed during the sewage suction operation, thereby ensuring the safety of the driver and surrounding personnel.


Locking device ,discharge valveLocking device ,discharge valve

Secondary filter

Secondary filter

Subframe

Subframe

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